Using the 4 M’s to Start Standardizing!

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by | Jul 22, 2022

If you’re looking for a fun movie night, you might look for an unpredictable movie, with plenty of variables and surprises. But in manufacturing, variables can cause more downtime, less quality, and other woes. Sometimes predictability is best!

As project manager Nathan Bonds says: “Without Standardization, there can be no improvement! Stabilize, Standardize, then Capitalize. We are focusing on the second step, assuming you have done your due diligence with stabilizing the process first.”

In this Lean Tip video, Nathan highlights how standardization can help your company be more predictable and productive. He’ll even show you how standardization is already improving your life, without you even knowing it!

https://youtu.be/q9tnFFv7gak

As Nathan explains, standardization involves working on the 4 “M”s, Manpower, Methods, Machines, and Materials.

Nathan suggests that, when focusing on Manpower and Methods, Job Instruction (JI) will serve you best. JI allows you to quickly train employees to do a job correctly, safely & conscientiously. JI is designed specifically to develop standardized work. By utilizing Job Instruction you gain the benefits of consistent training and develop a standardized process upon which to apply continuous improvement. Polaris MEP has several staff members certified to teach JI, feel free to reach out to us with questions. 10 hours of training can result in 100s of hours of productivity gains.

When focusing on Machines, Nathan recommends companies look into Total Productive Maintenance (TPM). Rhode Island manufacturers can be one part MacGyver, one part Mary Poppins when it comes to their Capital Equipment. When faced with little issues they fix them on the fly and continue, making sure that orders are delivered on time. However, eventually, the machines start to struggle so much that shipment goals are missed or quality begins to drop.
This is why a TPM program is needed. You can learn more about TPM here.

Lastly, when focusing on materials, Nathan recommends looking into supplier scouting. Finding standard materials means finding suppliers with a high standard. With the many supply chain issues facing manufacturers today, it is important to make sure a messy supply chain does not mess with your standardization efforts. Learn more about Supplier Scouting here.

Are you setting out on a quest to “Stabilize, Standardize and Capitalize”? Share your experiences or concerns about standardization by emailing us at [email protected]

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